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If you are looking for durable and efficient tools to form metal components for different applications, you might want to consider carbide dies. These dies consist of tungsten carbide, a tough material that can handle extreme heat and pressure without deforming or breaking. Compared to steel dies, carbide dies have several benefits that can improve your productivity and quality standards, such as increased durability, enhanced efficiency, improved accuracy, and reduced downtime. In this article, you will learn more about carbide dies their applications and their benefits for your metal forming operations.
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Carbide Dies are devices that shape metal components by exerting force or temperature or both. They have a cavity or an opening that matches the desired shape of the final product. The metal part is inserted into the die cavity and then pressed, pulled, extruded or shaved to create the desired form. There are different types of carbide dies depending on their purpose and design. Some instances are:
Extruding type dies: These dies squeeze out metal pieces through a smaller slot than their original size. This contracts their cross-sectional area and elongates their length and toughness. Drawing type dies: These dies draw metal pieces through a smaller slot than their original size. This also contracts their cross-sectional area but keeps their length and refines their surface finish.
Forming type dies: These dies mould the metal pieces by using a hammer and the recess of the form die. This produces complex shapes and patterns on the metal surface without modifying its cross-sectional area or length. Cutting type dies: These dies cut off the excess metal from the parts after they are formed or drawn. This removes burrs, flash, or other defects from the metal surface and improves its appearance and quality.
Carbide Dies operate by using a blend of stress and heat to mold metal pieces. The force is exerted by a machine that squeezes or drags the die towards the metal component or vice versa. The heat is created by friction between the die and the metal piece or by external elements such as induction coils. Depending on the sort of die the metal piece may experience one or more stages of die cutting to reach the desired shape and measure. For example, a drawing type die may be followed by a trimming type die to remove excess metal from the edges. Some dies can perform multiple functions in one operation, such as forming and cutting at the same time.
Carbide Dies are a great option for your metal shaping requirements because they provide many advantages over steel dies or other devices. Some of these benefits are: Increased durability: Carbide dies are much more resilient than steel dies because they can withstand abrasion and damage better. They can last up to 20 times longer than steel dies, depending on the material and usage. Better performance: Carbide dies are much more efficient than steel dies because they can operate at higher speeds and pressures. They can produce more parts per hour with less waste and less energy consumption.
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